Emdet Jamshedpur Pvt Ltd has been in the business of manufacturing auto rubber components for over four decades now. Founded by Late Shri Upkar Singh, the legacy is being carried forward by his son Mr Ranjot Singh.
The following Interview divulges more details about the company, its working and goals.
- Kindly brief us about the Founder/CEO and the motivation behind venturing into this particular industry.
Late Shri. Upkar Singh had established this company in 1978, for manufacturing/supplying automobile rubber parts to Tata Motors & Hindustan Motors.
Mr. Ranjot Singh (S/o Late Shri Upkar Singh ) is a commerce graduate from Delhi University. He is the C.E.O. & M.D. of Emdet Jamshedpur Pvt Ltd & has an experience of 23 years of automobile industry. He has guided the company to become a leading Manufacturer Indian Automobile Industry. Measuring and Benchmarking the quality of products supplied to customers in order to put more attentions is the greatest challenge. He has initiated various new innovations to strengthen our competitiveness. His potential of brain storming & innovate policies in a focussed manner has led EMDET to get recognized by major OEM’s. The company has plants at Jamshedpur, (Jharkhand) & at Faridabad ( Haryana ) in India, and is manufacturing/supplying with its high grade products to major OEM’s in INDIA including large and medium scale companies in INDIA. Mr. Ranjot Singh, is associated with ACMA for over 10 years & is presently the Deputy Chairman of Eastern Zone.
- Kindly brief us about the company.
Emdet Jamshedpur Pvt. Ltd. an IATF 16949:2016 Certified Company. Established in 1978, offering world class multi application products like Hoses, Flexible Hoses, Gaskets, Metal to Rubber Molded Parts, Engine Mountings, Sheet Metal Stamping & Profiled Steel Tubes, Low Pressure Hoses Silicon Hoses, sub assemblies etc for automobile industries.Emdet has multiple plant locations, PAN INDIA.
Emdet’s manufacturing facilities have a competitive edge being based on the state-of-the-art modern machinery like DESMA Injection Moulding Machine, including online hose and profile extrusion line, backed by latest testing equipment’s to ensure consistent quality. Company is widely recognized for its highly inter dependent process of New Product Development (NPD). We are also making products meeting ROHS & GADLS requirements, which are environment friendly. Due to our best infrastructure, we have a very strong relationship in maintain – Just in Time (JIT) practices for our customer’s product requirements.
Emdet’s main concentration is totally on the development of quality products for the International and Indian Markets. Company has always been recognized as the best performers in our category of Rubber Products. Companies primary customers are major OEM’s in India, i.e; TATA MOTORS LTD, TATA CUMMINS LTD., ASHOK LEYLAND, VOLVO, EICHER.
Emdet’s uses high quality raw materials like EPDM Rubber, Silicone Rubber, Neoprene Rubber, SBR, Natural Rubber, HNBR, ECO, Viton, Fluro Silicon, Nitrile Rubber etc.
Company works with a vision to guide and focus decision making, create balance between the competing interest of various customers, motivate and inspire organizational members and become a ZERO ppm company.
- What are the different products and services?
- What is the USP of the company that serves as an advantage over competitors and benefits clients/customers? Please share awards and recognitions.
TOOL ROOM
Our in house tool room facility includes latest machines and our design engineers use use latest design software to develop innovative products to meet stringent customer requirements for new product development.
All our activities are effectively monitored through a ERP systems that not only helps us manufacture at low costs , reduce wastages but also ensures seamless flow of activities from receipt of customer enquiry to supply and service of parts for enhance customer satisfaction. we have a strong ability in maintaining, just in time (JIT) and Kanban practices to meet 100 % on time delivery for our customers’ requirements. Our infrastructure, by itself, is sufficient to explain our manufacturing performance related to competitive advantage that is not only limited to strict shop floor practices
Emdet is having an automated chemical weighing system in our centralized Rubber mixing unit to ensure the quality of mixing is processed correctly. The mixing is done by using dispersion Kneader and open roll mixing mill technology.
Our other key equipments include Desma Injection moulding machines, Vacuum and transfer Moulding machines, Online hose extrusion and profile lines, shot blasting, , phosphating & automatic bonding agent application, gas fired boilers etc.
Facilities for Testing Raw materials, Rubber compounds and product validation.
Emdet has a complete in house facility to test and validate all the parameters that affect the product performance including Raw materials and product life cycle.
| List of Key Equipments for Molded and Extruded Parts. | |
| Computerised chemical weighing system | Kneaders/Mixing Mills |
| Desma Rubber Injection Molding ( 4000 ccm) | Online Hose extrusion lines |
| Automatic Transfer Molding Machines Molding | Infra red Profile Extrusion Lines |
| Automatic Compression Molding Machines | Cold Feed Extruder |
| Vaccum Presses | Calendaring ( Fabric Rubberising) |
| Shot Blasting | Knitting |
| Rubber to metal Adhesive application system | Braiding |
| De Flashing systems | Gas fired Boilers |
| Ink Jet printer for Traceability | Vulcanizing |
| Mixing Mills( separate for coloured compounds) | Component Washing and cleaning systems |
Awards
We are delighted to mention that EMDET JAMSHEDPUR PVT LTD, have been recognized as winners of two key categories of FRP/Rubber/Plastic Category as the best performer in *: Response To New Part Development *:, and also awarded the best performer in *: Adherence to Delivery Schedule *:, by Tata Motors Limited.
Since we were the best company of the above categories in the Eastern Part of India, we are very proud that EMDET was successful in winning these awards.
- Share with us the challenges faced by companies in the Automobile Component Manufacturing Industry.
The focus of the Govt must be timely rolled out of reforms, reviving investments and proactively guarding against external risks.
- How is the company leveraging technology for better products?
Technology and process upgradation has always been a core value at Emdet. Our plant is equipped with most technologically advanced and world class manufacturing and testing facilities We consider the best infrastructure to be an overall organizational phenomenon. Accordingly, we have developed and tested a model that includes the best infrastructure practices to provide an environment in which our company performs more effectively.
| List of Key Equipments for Molded and Extruded Parts. | |
| Computerised chemical weighing system | Kneaders/Mixing Mills |
| Desma Rubber Injection Molding ( 4000 ccm) | Online Hose extrusion lines |
| Automatic Transfer Molding Machines Molding | Infra red Profile Extrusion Lines |
| Automatic Compression Molding Machines | Cold Feed Extruder |
| Vaccum Presses | Calendaring ( Fabric Rubberising) |
| Shot Blasting | Knitting |
| Rubber to metal Adhesive application system | Braiding |
| De Flashing systems | Gas fired Boilers |
| Ink Jet printer for Traceability | Vulcanizing |
| Mixing Mills( separate for coloured compounds) | Component Washing and cleaning systems |
| Sheet Metal And Metal Pipe Bending, Prototyping and Tool Room Facility | |
| Computersied 3 Axis Pipe bending (0-30mm) | |
| 150 MtMechanical Stamping Press | Mig Welding |
| 100 MT Mechanical Stamping Press | Spot Welding |
| 50 Mt Mechanical Stamping Press | Shapers |
| Lathes | Milling Machines |
- How does the firm intend to handle its Societal and Environmental Responsibility?
We follow different CSR activities & environmental responsibilities is part of it.
- What would be your advice for the budding start-ups and entrepreneurs in the industry?
Great challenge for start-ups and entrepreneurs, as the slowdown in the economy continues throughout the quarter and has a profound impact in all sectors of the automotive industry ranging from two wheelers, passenger cars to commercial vehicles. India’s manufacturing sector lost growth momentum in June due to slower order growth.
- Brief us about the company’s future perspectives.
We are in process to register with Railways & Defence.
